Troy Bilt Lawn Mower Problems(8 Common + Solutions)

This post explores nine common Troy-Bilt lawn mower problems, their causes, and practical solutions to help you keep your mower running smoothly. Let’s jump in.

Troy Bilt Lawn Mower Problems

1. Engine Won’t Start

One of the most frequent complaints among Troy-Bilt mower owners is the engine failing to start. This issue often stems from fuel system problems, electrical faults, or neglected maintenance.

For instance, old or contaminated fuel can clog the carburetor, preventing the engine from firing up. A faulty spark plug or a clogged air filter can also disrupt the combustion process.

Solution: Start by checking the fuel tank for fresh gasoline. If the fuel is old, drain it and refill with fresh gas, adding a fuel stabilizer to prevent future degradation. Inspect the spark plug for wear or carbon buildup; replace it if damaged.

Clean or replace the air filter to ensure proper airflow. If the problem persists, clean the carburetor with carburetor cleaner or consider rebuilding it. For riding mowers, check the battery voltage (a fully charged 12-volt battery should read around 12.6 volts) and ensure connections are clean and secure.

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2. Uneven Cutting

Uneven cuts, such as streaks of longer grass or scalped areas, are another common issue. This problem often results from dull or damaged blades, uneven tire pressure, or an unlevel mower deck. Improper mowing techniques, like cutting at too low a height, can exacerbate the issue.

Solution: Inspect the blades for dullness or damage and sharpen or replace them as needed. Ensure the blades are installed correctly, with the sail (the high side) facing up toward the deck.

Check tire pressure on all wheels and adjust to the manufacturer’s specifications to level the deck. Clean grass buildup from under the deck and verify that cutting height adjustments are even. If the deck is bent, professional repair may be necessary.

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3. Mower Stalls While Running

A mower that stalls mid-operation can disrupt your mowing routine. This issue is often tied to fuel delivery or air intake problems, such as a clogged fuel filter or carburetor, or engine overheating due to dirty cooling fins.

Solution: Drain old fuel and replace the fuel filter if it’s clogged. Clean the carburetor thoroughly with carburetor cleaner. Remove debris from the engine’s cooling fins to prevent overheating. Ensure the fuel cap vents properly to avoid a vacuum in the tank. If the issue continues, test the ignition coil with a multimeter and replace it if faulty.

4. Excessive Vibration

Excessive vibration during operation can make mowing uncomfortable and potentially damage the mower. This issue may be caused by loose parts, unbalanced blades, or worn bearings in pulleys or spindle housings.

Solution: Check for loose engine mounting bolts or other components and tighten them. Inspect blades for damage or imbalance; use a blade balancer to ensure even weight and replace if necessary.

Examine pulleys and spindle housings for worn bearings and replace them if needed. Clear debris from the mower deck to prevent imbalance.

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5. Self-Propulsion Failure

Self-propelled Troy-Bilt mowers may stop moving forward despite the engine running. This can result from a worn or broken V-belt, a defective transmission, or a misadjusted traction control cable.

Solution: Inspect the V-belt for wear or damage and replace it if necessary. Check the traction control cable for free movement; lubricate it with oil or replace it if it’s broken. If the transmission pulley spins but the wheels don’t turn, the transmission may be defective and require replacement, especially in sealed systems where fluid changes aren’t possible.

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6. Smoking Engine

A smoking mower can be alarming and is often caused by oil burning in the cylinder, typically due to a clogged air filter pulling oil from the crankcase. Internal engine issues or spilled oil can also contribute.

Solution: Clean or replace the air filter to prevent oil contamination. Check for oil leaks or overfilled oil levels and correct them. If smoking persists, it may indicate an internal engine problem, requiring professional diagnosis.

7. Weak Hydrostatic Transmission

Riding mowers with hydrostatic transmissions may feel weak, particularly when climbing slopes. This can be due to worn drive belts, low hydraulic fluid, or a faulty tensioner pulley.

Solution: Inspect and replace the drive belt and tensioner pulley if worn. For mowers with serviceable hydraulic systems, check fluid levels and replace old fluid per the manufacturer’s guidelines. If the system is sealed, contact a professional for support.

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8. Deck Issues

Rusty or broken mower decks are a common complaint, especially with older models or those exposed to moisture. Some users report decks bending or rusting through, affecting cutting performance.

Solution: Regularly clean the deck to remove grass and debris that trap moisture. If the deck is rusted or damaged, consider replacing it, though availability may be an issue due to backorders. Apply a protective coating to prevent future rust.

Maintenance Tips to Prevent Problems

Preventing these issues starts with regular maintenance. Always use fresh fuel and store the mower properly during the off-season, draining the tank or adding a stabilizer.

Check blades, belts, and filters regularly, and keep the deck clean. For riding mowers, maintain the battery by storing it in a dry place and charging it periodically.

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Final words

Troy-Bilt lawn mowers can be reliable when properly maintained, but issues like starting problems, uneven cuts, and poor customer service can arise.  For complex repairs or persistent issues, consult a professional technician.

George Bill
George Bill

George Bill is a Mechanical Engineer by Profession and an avid gardener and has been mowing his lawn for over 20 years. He has used a variety of different mowers during this time.
George is an expert at maintaining his mowers and over the years, he has learned many tricks and techniques for getting the best results from his mowers and is always happy to share his knowledge on this site.